My homemade plate roller
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- 1.5 Star Member
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- Location: Sask. Canada
My homemade plate roller
This is what i came up with for a roller.
I used new drill stem and cut spacers for the 1" shaft for extra support, pounded them in, then welded ends up. They came out really straight.
The ends i used 3/8" plate.
The rest is self explanatory i think.
I rolled the 5/8" rebar for the 36" wheel with no problem.
It dimpled my rollers up a bit though.
I need to add springs under the top roller bracket. Something that can slip over the 5/8" adjustment bolts.
I just haven't found the right spring yet.
I used new drill stem and cut spacers for the 1" shaft for extra support, pounded them in, then welded ends up. They came out really straight.
The ends i used 3/8" plate.
The rest is self explanatory i think.
I rolled the 5/8" rebar for the 36" wheel with no problem.
It dimpled my rollers up a bit though.
I need to add springs under the top roller bracket. Something that can slip over the 5/8" adjustment bolts.
I just haven't found the right spring yet.
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- acourtjester
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Re: My homemade plate roller
Nice work you should be able to make things round with that.
What's your first project?
What's your first project?
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Re: My homemade plate roller
I am incredibly interested in this. lol
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Re: My homemade plate roller
If anyone wants to build this thing here's the file.
I had a material list in the file but it seems to have disappeared now so i'll add it here.
The only special thing is to get the keyways cut in the shaft, unless you have a way to do that yourself.
I bent the 3/8" thick top bracket in my 20t press, but I had to heat it up to do it
2 7/8" drill stem (however long you want)
1" shaft (I left 4" sticking out all roller ends except on 2 rollers I left 8" on one end)
2" square tubing for the base
12- 1/2" bolts
8- 3/8" bolts (for the center joining bracket)
2- P205 1" pillow block and bearing
4- 2 bolt flange mount bearing
4- 6 1/2" long 5/8" fine thread rod
4- 1" shaft 1 1/2"long drilled in center to 5/8" hole
3- 1" hub for weld on sprocket (one is for turning wheel)
2- 12 tooth #50 chain weld on sprockets
2 ft #50 chain (also connector link)
I think thats it
I had a material list in the file but it seems to have disappeared now so i'll add it here.
The only special thing is to get the keyways cut in the shaft, unless you have a way to do that yourself.
I bent the 3/8" thick top bracket in my 20t press, but I had to heat it up to do it
2 7/8" drill stem (however long you want)
1" shaft (I left 4" sticking out all roller ends except on 2 rollers I left 8" on one end)
2" square tubing for the base
12- 1/2" bolts
8- 3/8" bolts (for the center joining bracket)
2- P205 1" pillow block and bearing
4- 2 bolt flange mount bearing
4- 6 1/2" long 5/8" fine thread rod
4- 1" shaft 1 1/2"long drilled in center to 5/8" hole
3- 1" hub for weld on sprocket (one is for turning wheel)
2- 12 tooth #50 chain weld on sprockets
2 ft #50 chain (also connector link)
I think thats it
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- acourtjester
- 6 Star Elite Contributing Member
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Re: My homemade plate roller
Here is a way to cut key ways in a shaft if you have a lathe
https://www.youtube.com/watch?v=eVgZol6Mfvo
https://www.youtube.com/watch?v=eVgZol6Mfvo
DIY 4X4 Plasma/Router Table
Hypertherm PM65 Machine Torch
Drag Knife and Scribe
Miller Mig welder
13" metal lathe
Small Mill
Everlast PowerTig 255 EXT
Hypertherm PM65 Machine Torch
Drag Knife and Scribe
Miller Mig welder
13" metal lathe
Small Mill
Everlast PowerTig 255 EXT
- pertneer
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Re: My homemade plate roller
what diameter, length and wall are the rollers?
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Re: My homemade plate roller
pertneer wrote:what diameter, length and wall are the rollers?
2-7/8" diameter
35" long
1/4" wall thickness
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Re: My homemade plate roller
have you pushed the limits on this yet?
LDR 4x8 w scribe
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Miller syncrowave 250
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Baliegh tn 250
Bantam 12 ton 48"
JD2 model 32
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Re: My homemade plate roller
How thick of plate have you rolled?
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- 4 Star Elite Contributing Member
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Re: My homemade plate roller
I'm interested in knowing this as well. Thanks again!Flashburn wrote:How thick of plate have you rolled?
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- tnbndr
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Re: My homemade plate roller
Now add power!!
Dennis
LDR 4x8, Scribe, DTHCIV
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LDR 4x8, Scribe, DTHCIV
Hypertherm PM45, Macair Dryer
DeVilbiss Air America 6.5HP, 80Gal., 175psi, Two Stage
16.9scfm@100psi, 16.0scfm@175psi
Miller 215 MultiMatic
RW 390E Slip Roll (Powered)
AutoCAD, SheetCAM, Mach 3
http://ikescreations.com
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Re: My homemade plate roller
Nice job and thanks for the file, I will have to make one for myself.
I made years ago, that also doubled as a bead roller and I did some ally tin work for a mates race car.
I love homemade tools
I made years ago, that also doubled as a bead roller and I did some ally tin work for a mates race car.
I love homemade tools
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Re: My homemade plate roller
motoguy wrote:I'm interested in knowing this as well. Thanks again!Flashburn wrote:How thick of plate have you rolled?
I tried a full 35" of 12 gauge, and it rolled not bad, but my down pressure adjusting bolts started to flex inward a bit. I was trying to roll it into about an 8" dia. Just as a test.
I haven't tried to test it's max abilities other than that.
It'll roll narrow 1/4" without a sweat.
The rollers seem lots strong, the weakness would be in the threaded rod